Industrial control solutions have been implemented in smart factories, achieving a 40% increase in production efficiency

Which focuses on the field of industrial control, recently provided an integrated "Motor Control Internet of Things" solution for a certain intelligent factory of automotive parts. By integrating DC brushless motors, precision reduction motors and its self-developed industrial control system, it has achieved full-process automation and intelligent upgrades of the production line. Production efficiency has increased by 40% compared to before the transformation, and the defect rate has decreased by 50%. ​

The core of this solution is the "Industrial Intelligence Cloud Control System", which has three major functions: First, real-time monitoring of the motor's operating status is carried out. By deploying temperature, vibration, and current sensors on the motor, 200 operational data items are collected. Combined with edge computing technology, motor faults are warned in advance, with a fault prediction accuracy rate of 95%. The equipment downtime has been reduced from 8 hours per month to 1.2 hours. Second, dynamically optimize production parameters, automatically adjust motor speed and torque according to order requirements, and achieve "flexible production". For instance, when manufacturing automotive bearings of different specifications, the production line switching time has been shortened from 2 hours to 15 minutes. Thirdly, it is connected to the factory MES system to achieve the coordination between motor control and production planning, making the production progress real-time visible. The order delivery cycle has been shortened from 30 days to 20 days. ​

In specific application scenarios, this solution has demonstrated remarkable performance: in the bearing processing stage, the CNC machine tools equipped with [Gongzhi Drive] DC brushless motors achieved a processing accuracy of 0.002mm, and the product qualification rate increased from 92% to 99%. In the material handling process, AGV robots equipped with precision reduction motors have a positioning accuracy of 5mm, increasing handling efficiency by 35% and reducing labor costs by 60%. Zhao Gang, the general manager of the auto parts enterprise, said, "The [industrial intelligence-driven] solution not only enhances production efficiency but also helps us transform from 'traditional manufacturing' to 'intelligent manufacturing', giving us an edge in the fierce market competition."